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Evidence Guide: AURVTN021 - Repair vehicle body components using lead wiping

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURVTN021 - Repair vehicle body components using lead wiping

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to repair body components using lead wiping

  1. Job requirements are determined from workplace instructions
  2. Lead wiping materials are selected and checked for quality and safety data sheets (SDS) are identified and interpreted
  3. Hazards associated with the work are identified and risks are managed
  4. Lead wiping tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability
  5. Work area is prepared and work is planned to minimise waste and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Lead wiping materials are selected and checked for quality and safety data sheets (SDS) are identified and interpreted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Lead wiping tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is prepared and work is planned to minimise waste and use time efficiently

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Apply lead wiping for repair

  1. Metal on body panel to be repaired is cleaned thoroughly and prepared for tinning
  2. Tinning paste is applied to metal surface according to product manufacturer specifications and workplace procedures
  3. Body solder is heated to workable consistency and shaped using appropriate lead wiping tool
  4. Lead wiping is carried out according to safety and environmental requirements
  5. Repair area is filed using a body file and finished to pre-paint condition and workplace standards
Metal on body panel to be repaired is cleaned thoroughly and prepared for tinning

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tinning paste is applied to metal surface according to product manufacturer specifications and workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Body solder is heated to workable consistency and shaped using appropriate lead wiping tool

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Lead wiping is carried out according to safety and environmental requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair area is filed using a body file and finished to pre-paint condition and workplace standards

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and components are presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and components are presented ready for painting

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Prepare to repair body components using lead wiping

  1. Job requirements are determined from workplace instructions
  2. Lead wiping materials are selected and checked for quality and safety data sheets (SDS) are identified and interpreted
  3. Hazards associated with the work are identified and risks are managed
  4. Lead wiping tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability
  5. Work area is prepared and work is planned to minimise waste and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Lead wiping materials are selected and checked for quality and safety data sheets (SDS) are identified and interpreted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Lead wiping tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is prepared and work is planned to minimise waste and use time efficiently

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Apply lead wiping for repair

  1. Metal on body panel to be repaired is cleaned thoroughly and prepared for tinning
  2. Tinning paste is applied to metal surface according to product manufacturer specifications and workplace procedures
  3. Body solder is heated to workable consistency and shaped using appropriate lead wiping tool
  4. Lead wiping is carried out according to safety and environmental requirements
  5. Repair area is filed using a body file and finished to pre-paint condition and workplace standards
Metal on body panel to be repaired is cleaned thoroughly and prepared for tinning

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tinning paste is applied to metal surface according to product manufacturer specifications and workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Body solder is heated to workable consistency and shaped using appropriate lead wiping tool

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Lead wiping is carried out according to safety and environmental requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repair area is filed using a body file and finished to pre-paint condition and workplace standards

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace expectations and components are presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace expectations and components are presented ready for painting

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair body components using lead wiping

1.1 Job requirements are determined from workplace instructions

1.2 Lead wiping materials are selected and checked for quality and safety data sheets (SDS) are identified and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Lead wiping tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability

1.5 Work area is prepared and work is planned to minimise waste and use time efficiently

2. Apply lead wiping for repair

2.1 Metal on body panel to be repaired is cleaned thoroughly and prepared for tinning

2.2 Tinning paste is applied to metal surface according to product manufacturer specifications and workplace procedures

2.3 Body solder is heated to workable consistency and shaped using appropriate lead wiping tool

2.4 Lead wiping is carried out according to safety and environmental requirements

2.5 Repair area is filed using a body file and finished to pre-paint condition and workplace standards

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and components are presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair body components using lead wiping

1.1 Job requirements are determined from workplace instructions

1.2 Lead wiping materials are selected and checked for quality and safety data sheets (SDS) are identified and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Lead wiping tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability

1.5 Work area is prepared and work is planned to minimise waste and use time efficiently

2. Apply lead wiping for repair

2.1 Metal on body panel to be repaired is cleaned thoroughly and prepared for tinning

2.2 Tinning paste is applied to metal surface according to product manufacturer specifications and workplace procedures

2.3 Body solder is heated to workable consistency and shaped using appropriate lead wiping tool

2.4 Lead wiping is carried out according to safety and environmental requirements

2.5 Repair area is filed using a body file and finished to pre-paint condition and workplace standards

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations and components are presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

complete a lead wiping repair on two different vehicle body components, including repairing one dent of a minimum size of 100 mm x 50 mm x 2 mm in depth.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing vehicle body components using lead wiping, including procedures for:

selecting and using personal protective equipment (PPE)

using safety data sheets (SDS) for lead and tinning paste materials

handling and storing fluxes and lead

using lead wiping tools and equipment

environmental requirements, including procedures for:

storing fluxes and lead

trapping, storing and disposing of waste lead materials

lead wiping methods and techniques, including:

use of lead wiping equipment and application tools

lead wiping materials

metal tinning processes

cleaning repaired area to prevent corrosion

procedures for protecting vehicle and components during lead wiping repair work

procedures for final inspection of lead wiped repair.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Materials must include:

body solder

lead wiping fluxes

tinning paste.

Lead wiping tools and equipment must include:

oxyacetylene plant

lead wiping tip

body file

specialist application tools.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

using SDS for lead and tinning paste materials

handling and storing fluxes and lead

using lead wiping tools and equipment

environmental requirements, including procedures for:

storing fluxes and lead

trapping, storing and disposing of waste lead materials.